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Safety & HSE

High-pressure hydraulics injure people in ways that do not look serious for the first few hours. What the hazards are, and the controls that actually work against them.

3 articles

What is the most serious hydraulic hose hazard?

Fluid injection injury. Hydraulic fluid escaping a pinhole at working pressure penetrates skin leaving a mark that can look trivial, and it is a surgical emergency measured in hours, not a first-aid matter. Hose whip on failure and stored energy in an isolated circuit are the other two that put people in hospital.

Hazard and control
HazardWhat actually controls it
Fluid injectionNever searching for leaks by hand; treating any pinhole as capable of it; getting to surgery fast
Hose whip on failureWhip restraints on the lines that warrant them, sized and anchored properly
Stored energy after isolationBleeding the circuit and verifying zero pressure before breaking a joint
Burns from a hot lineGuarding and routing, not warning signs

Reviewing hose safety on a site?

Whip restraints, guarding and a hose register are the three that change outcomes. We can review what is fitted and what is missing.

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