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Gulf operating conditions

Sun and still air: the two things that crack a cover without touching it

UV and ozone both attack rubber, they attack it in different places, and neither needs the hose to be doing anything. A spare on a rack in a Gulf yard is being damaged as surely as one in service.

Written by
Ayush Bhatia, Director
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3 min · 3 sections
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A sun-bleached hydraulic hose gone chalky grey and finely crazed fitted beside a newer black hose on the same machine
Sun and ozone crack hose covers even where nothing touches them.

At a glance

Key takeaways

  1. UV damage appears on the sun-facing side only. Ozone cracking appears on the outside of bends, wherever the rubber is stretched.
  2. Neither needs the hose to be pressurised, moving or even fitted.
  3. Cover specification matters here: some of the grades we stock are specified weather-resistant and some only abrasion-resistant.
  4. A cracked cover on a wire hose is a corrosion entry point, which in coastal air is the more serious half of the problem.
  5. Storage practice is where most of the avoidable damage happens — tight coils, open racks, direct light.

Figures verified · Cover specifications from the product specifications for the grades we stock.

Both of these are slow, neither is dramatic, and both are routinely written off as a hose simply looking old. In a climate with this much sunlight they are a real component of hose life, and one of them is doing damage to stock that has never been fitted to anything.

/01Telling them apart.

Same symptom, different distribution
PropertyUVOzone
Where the cracks areHighlightedThe side facing the sunThe outside of every bend
Needs sunlightYesNo
Needs the rubber stretchedNoYes — that is the mechanism
Affects stored hoseIf stored in lightYes, especially coiled tight
AppearanceFading and surface chalking, then crazingFine cracks perpendicular to the stretch

/02Ozone is the one that gets stock.

A sun-aged hydraulic hose cover crazed with a fine network of cracks, the black surface gone chalky grey
Crazing across the cover is the visible end of the process — and by then the reinforcement has been unprotected for a while.

Ozone attacks rubber that is held in tension, and it needs no light and no heat. A hose coiled tightly on a rack has its outer surface stretched for the entire time it sits there, which is why spares can be cracked before they are ever fitted and why the cracks are on the outside of the coil.

/03Cover specification is a real choice.

Covers across the grades we stock are specified differently — some abrasion-resistant, some weather-resistant, several both, and some carrying an MSHA acceptance. Those words are the specification, not marketing. A hose chosen for abrasion resistance and put in an exposed static run has been chosen against the wrong hazard.

Where a run is fully exposed and does not rub on anything, weather resistance is what matters. Where it rubs and is shaded, abrasion resistance is. Where it does both — which is most of a working machine — the cover needs to carry both, and several of ours do. 1SN, 2SN and 4SH are among them.

Common questions

How long does a hose last in direct UAE sun?
There is no single figure — it depends on the cover compound, whether the hose is also hot, and whether it is under tension. What is reliable is the direction: an exposed run ages faster than a shaded one in the same machine, which is why the fix is usually shade rather than a different hose.
Is a sleeve enough to protect against UV?
Yes, for the length it covers. A sleeve fitted for abrasion is doing double duty, and on a fully exposed run it is often the cheapest available improvement.
Our spares crack in storage. Are they still usable?
A cracked cover on a wire-reinforced assembly should not be fitted — the reinforcement is exposed from the moment it goes into service. Fix the storage and treat the cracked stock as consumed.
Does hose colour matter?
Not in any way you can select on. Cover compounds are formulated for their environment and the colour follows from the compound, not the other way round. Choose on the stated cover specification.

Parts for this job

What next

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    Where these conditions apply, and where we ship

    Heat, salt and airborne sand are not a UAE problem. They set hose life across the whole arc from the Atlantic coast of Africa to the Arabian Sea and on into monsoon Asia, and the cover and fitting arguments in this article travel with them. We supply into those markets from Dubai by road, sea and air, and quote the construction against the conditions at the destination rather than against ours.

    GCC & Middle East

    West & Central Africa

    Everything above ships from the same Dubai warehouse. If your destination is not listed, it is almost certainly still one we quote. See every export destination

Hoses cracking on exposed runs?

Tell us where they sit. Usually the answer is shade or a sleeve; sometimes it is a cover specified for weather rather than abrasion.

Plant-down? Call +971 52 2477942 — 24/7

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