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Braid or spiral: the choice bore makes for you

Braided hose loses four fifths of its rating between quarter-inch and two-inch. Spiral hose holds flat. Past a certain bore the decision has already been made.

Written by
Ayush Bhatia, Director
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4 min · 3 sections
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Two hose sections cut back in steps, one showing two crossing wire braid layers and the other four spiral-wound wire layers
Braid or spiral: the bore and pressure of the line usually decide the reinforcement for you.

At a glance

Key takeaways

  1. Braid and spiral are not two grades of the same thing. They carry pressure differently and behave differently as bore rises.
  2. 2SN braid runs 400 bar at −04 and 80 bar at −32. R13 spiral holds 350 bar at every size it is made in.
  3. Below about −12 braid is usually the right answer: cheaper, more flexible, tighter bend radius.
  4. At −16 and above with real pressure, spiral is not a preference — it is the only construction that reaches.
  5. Spiral pays for that with stiffness. A 4SH at −32 needs a 700 mm bend radius; plan the route before ordering the hose.

Figures verified · Figures from the Intertraco (Italia) S.p.A. catalogue for the constructions we stock. Confirm against the datasheet for the assembly supplied.

People treat spiral hose as the premium option and braid as the standard one, and then choose on budget. The data says something more useful: the two constructions diverge as bore rises, and past a certain size the choice has already been made for you.

/01What the reinforcement is doing.

Braided reinforcement is woven — wires cross over and under each other in interlacing layers. Spiralled reinforcement is laid in helical layers running in alternating directions, with no interlacing. Woven wire has to accommodate the crossings, and as diameter grows the geometry works against it. Spiral layers simply carry hoop load along their length.

That is why the two behave so differently with scale. Look at what happens across the range on the constructions we stock:

Working pressure across the range (bar)
ConstructionSmallest boreLargest boreLoss
1SN — one wire braid225 (−04)40 (−32)82%
2SN — two wire braid400 (−04)80 (−32)80%
4SP — four spiral450 (−06)210 (−32)53%
4SH — four spiral heavy420 (−12)250 (−32)40%
R13 — multi spiralHighlighted350 (−12)350 (−32)0%

/02What spiral costs you.

Hydraulic hose samples fanned out on a bench, each cut back in steps to expose tube, reinforcement and cover
Cut back in steps, the constructions separate immediately: braid wraps, spiral lays.

Stiffness, mostly. More reinforcement in more layers means a hose that resists bending, and the bend radius figures show it plainly — at −32, 2SN needs 630 mm and 4SH needs 700 mm. It also means more weight, a larger outside diameter for the same bore, and a higher price. It also takes different ends: spiral hose crimp fittings are a separate range from the fittings used on braid.

Minimum bend radius (mm), where the constructions overlap
Construction−12−16−20−24−32
2SN braid240300420500630
4SP spiral300340420500630
4SH spiralHighlighted280340460560700
R13 spiral240300420500600

/03Where compact fits.

There is a third option that gets overlooked. Compact constructions — 1SC and 2SC — are braided but built to a smaller outside diameter and a much tighter bend radius than standard braid at the same bore. At −12, 2SC bends to 120 mm where 2SN needs 240 mm, and it carries slightly more pressure at that size, not less.

Where a machine has tight routing and moderate pressure — mobile equipment, confined bays, anything that flexes through a small arc — compact is frequently the correct answer and is not considered simply because it is less familiar than 2SN.

One from each construction

Common questions

Is four-spiral always stronger than two-wire braid?
At any bore they share, yes — substantially. But 4SP is not made below −06 and 4SH not below −12, so at small bores the comparison does not arise and braid is the sensible choice.
Why is R13 flat across its whole range?
Because the reinforcement is scaled with the bore rather than the construction being held constant. It is designed to deliver one pressure class across sizes, which is exactly what large-bore high-pressure circuits need.
Can I use spiral hose in a tight-routing application?
Only if the route accommodates its bend radius. Where it does not, look at compact braid first — it exists for this problem — and at elbow fittings to take the turn in the fitting rather than the hose.
Does spiral hose last longer?
Not inherently. Service life is dominated by routing, abrasion and temperature rather than construction. A spiral hose in a bad route fails like anything else in a bad route.

What next

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    Where we supply to this standard

    SAE, EN, DIN and ISO specifications are the common language of this trade precisely because they do not change at a border — 2SC means the same construction in Rotterdam as it does in Ras Al Khaimah. We supply against the standard quoted rather than against a brand, with the layline and the test certificate as the evidence, and ship from Dubai to wherever the drawing was written.

    GCC & Middle East

    Western & Northern Europe

    North America & Caribbean

    Everything above ships from the same Dubai warehouse. If your destination is not listed, it is almost certainly still one we quote. See every export destination

Not sure which construction the job needs?

Send the bore, the working pressure and the tightest bend in the route. Those three together decide it, and we will tell you which constructions actually satisfy all of them.

Plant-down? Call +971 52 2477942 — 24/7

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