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Specification & standards

Hose dash sizes: −04 to −48, and the one grade where the number means something else

A dash size is sixteenths of an inch of bore. Except on SAE 100R5, where −08 is a 10 mm bore rather than 12 mm — because R5 is sized on tube outside diameter. Here is the full conversion, and where it breaks.

Anjali Krishnan·Technical Director··5 min read

Dash sizes are the one piece of hydraulic shorthand that genuinely is simple: divide by sixteen and you have the bore in inches. The trouble is that people extend the shorthand to things it was never describing — the outside of the hose, the port thread, and one grade where the number is not measuring the bore at all.

/01

The conversion.

Dash size is nominal bore in sixteenths of an inch. Nominal is doing real work in that sentence: it is the size the hose is called, and the actual bore is close to it rather than exactly it. DN is the metric nominal equivalent, and it is the figure European drawings and fittings use.

Dash size, inch bore and DN — for every grade except SAE 100R5
DashInch boreDNCommon name
−033/16"DN 5Three
−041/4"DN 6Quarter inch
−055/16"DN 8Five
−063/8"DN 10Three-eighths
−081/2"DN 12Half inch
−105/8"DN 16Five-eighths
−123/4"DN 19Three-quarter
−161"DN 25One inch
−201.1/4"DN 31Inch and a quarter
−241.1/2"DN 38Inch and a half
−322"DN 51Two inch
−402.1/2"DN 63Two and a half
−483"DN 76Three inch

If you only want the conversion, our dash size chart gives it to four decimal places and nothing else. The rest of this page is about the three places where the conversion stops being the answer.

What does −08 mean on a hydraulic hose?

Eight sixteenths of an inch of nominal bore — half an inch, DN 12. The number describes the inside of the hose only. Outside diameter at −08 ranges from 17.2 mm to 23.0 mm across the grades we stock, so a clamp or bulkhead sized from the dash number alone will be wrong for most of them.

/02

The R5 exception.

SAE 100R5 does not follow the rule above. It is sized on tube outside diameter — the size of the rigid tube the hose was designed to replace — rather than on its own bore. The result is that an R5 dash number sits one step out from everybody else’s for most of the range.

The same dash number, two different bores
DashDN on every other gradeDN on SAE 100R5
−04DN 6DN 5
−06DN 10DN 8
−08DN 12DN 10
−10DN 16DN 12
−12DN 19DN 16
−16DN 25DN 22
−20DN 31DN 28
−24DN 38DN 35
−32DN 51DN 46
/03

What the dash number does not tell you.

The most consequential misuse of a dash size is treating it as a description of the outside of the hose. It is not, and the spread is wide. Here is the same −08 bore across every construction we stock.

Outside diameter at −08, by construction
ConstructionOutside diameter
SAE 100R14 (PTFE)17.2 mm
SAE 100R519.1 mm
SAE 100R619.5 mm
EN 857 1SC20.0 mm
SAE 100R720.3 mm
EN 853 1SN20.4 mm
EN 857 2SC20.8 mm
EN 853 2SN22.2 mm
EN 856 4SP23.0 mm

Nearly six millimetres between the slimmest and the fattest at an identical bore. That is the difference between a bundle that fits its clamp and one that does not, and it is invisible if you specify by dash size alone. Anything that touches the outside of the hose — clamps, sleeves, spiral guard, bulkhead penetrations, bundle spacing — has to be sized from the grade’s outside diameter.

/04

Ordering without ambiguity.

What to state when you order

Four items. Any three of them leaves something for somebody to guess.

  1. If · Hose dash size

    State it as the dash, not as an inch measurement of the outside.

    If you have measured rather than read it, say what you measured — a 22 mm reading is a −08 2SN or a −10 of something slimmer.

  2. If · Grade or construction

    This is what fixes the outside diameter and therefore the ferrule.

    Two hoses at the same dash take different ferrules if the constructions differ.

  3. If · Port thread at each end

    Independent of the hose dash — state it separately, per end.

    Both ends, even when they are the same. "Same both ends" written down is worth more than an assumption.

  4. If · Overall length and orientation

    Length between sealing faces, plus the angle between the two ends if either is an elbow.

    Elbow orientation is the detail most often left out and most often responsible for a remake.

Grades in the tables above

Common questions

Is a −08 hose the same as a 1/2 inch hose?

Yes on every grade here except SAE 100R5, where −08 is a DN10 bore — closer to 3/8 inch. Everywhere else, −08 is a half-inch nominal bore, DN 12.

How do I work out the dash size of a hose I already have?

Read the layline first — it is printed along the cover and usually states the size directly. If the print has worn off, measure the outside diameter and tell us the construction; outside diameter plus grade identifies the dash unambiguously, whereas outside diameter alone does not.

Does the fitting dash have to match the hose dash?

Yes. The fitting dash refers to the hose it crimps onto, and it must match the hose. The port thread on the other end of that fitting is a separate selection and frequently a different-sounding size.

Why is DN 19 called three-quarter inch when 19 mm is not 3/4 of an inch?

Both are nominal designations rounded for convenience — 3/4 inch is 19.05 mm, which is called DN 19 in the metric series. They are the same size described in two conventions, not two different sizes.

Hydraulic hose by grade

Every construction in these tables, cut and crimped to length in Dubai.

Figures verified · Bore, DN and outside diameter figures from the Intertraco (Italia) S.p.A. hydraulic hose catalogue, for the constructions we stock. The SAE 100R5 offset is as published in that source.

Not sure what size you are holding?

Send a photograph of the layline, or the outside diameter and the number of wire layers if the print has gone. We will identify the size and the grade and quote the replacement.

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