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Rigging capacity charts

Wire rope breaking strength chart: minimum breaking load by diameter, construction and grade

Minimum breaking loads for steel wire rope from 5 mm to 60 mm in 6x19 line-contact, 6x36WS and compacted constructions, by tensile grade and core, in kN and tonnes — with a construction-by-construction comparison, weights, and how a breaking load becomes a working load.

Written by
Ayush Bhatia, Director
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8 min · 5 sections
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At a glance

Key takeaways

  1. A 12 mm 6x19 line-contact rope in 1770 grade breaks at no less than 84.1 kN with a fibre core and 90.7 kN with a steel core (IWRC).
  2. A steel core adds about 8%; going from 1770 to 1960 grade adds about 11%. The common six-strand constructions sit within about 12% of each other at the same diameter.
  3. Compacted rope packs more steel into the diameter and breaks highest of all at a given size.
  4. Breaking strength is not working load. A sling is rated at MBL × termination efficiency ÷ 5; hoist ropes use the machine’s own design factor.
  5. Divide kN by 9.81 for tonnes. Every figure here is a minimum breaking load for new rope.

Figures verified · Minimum breaking loads and weights from our wire rope listings; conversions ours, rounded down. Termination efficiencies from the EN 13411 series. The rope certificate governs.

The breaking strength of a wire rope is set by three choices: its diameter, the tensile grade of its wires and its core. Construction — 6x19, 6x36, compacted — changes how it handles more than how strong it is. The charts below give the minimum breaking load for the ropes we list, by all three, so you can read off the rope and then work down to a safe load.

/016x19 line-contact rope (6x19S and 6x19W).

The general-purpose rope class for slings and rigging. Minimum breaking load in kN by tensile grade and core, with the 1770 IWRC figure in tonnes.

6x19S / 6x19W wire rope — minimum breaking load (kN), from our table
Rope1770 FC1770 IWRC1960 FC1960 IWRC1770 IWRC (t)Weight IWRC (kg/100 m)
5 mm14.615.816.217.41.6110.1
6 mm2122.723.325.12.3114.6
7 mm28.630.931.734.23.1519.9
8 mm37.440.341.444.74.125.9
9 mm47.35152.456.55.232.8
10 mm58.46364.769.86.4240.5
11 mm70.776.278.384.47.7749.1
12 mm84.190.793.11019.2458.4
13 mm98.710710911810.968.5
14 mm11512412713712.679.5
15 mm13114214615714.491.2
16 mm15016116617916.4104
18 mm18920421022620.8131
19 mm21122823425223.2146
20 mm23425225927925.6162
22 mm28330531333831.1196
24 mm33636337340237234
26 mm39542643747243.4274
28 mm45849450754750.3318
30 mm52656758262857.8365
32 mm59864566271565.7415
34 mm67572874880774.2469
36 mm75781783890483.3526
38 mm8439109341,01092.7586
40 mm9351,0101,0301,120102.9649
42 mm1,0301,1101,1401,230113.1715
44 mm1,1301,2201,2501,350124.4785
46 mm1,2401,3301,3701,480135.6858
48 mm1,3501,4501,4901,610147.8934
50 mm1,4601,5801,6201,740161.11,010
52 mm1,5801,7001,7501,890173.31,100
54 mm1,7001,8401,8902,030187.61,180
56 mm1,8301,9802,0302,190201.91,270
58 mm1,9602,1202,1802,350216.11,360
60 mm2,1002,2702,3302,510231.41,460

Our 6x19S / 6x19W listing runs to 80 mm; the chart stops at 60 mm, where most rigging work ends. Larger sizes are on the product page.

/026x36WS rope.

Warrington-Seale is the usual construction for crane ropes, hoists and flexible slings — more wires per strand, so it bends more easily and lasts longer over sheaves.

6x36WS wire rope — minimum breaking load (kN) and weight, from our table
Rope1570 FC1770 FC1570 IWRC1770 IWRCWeight FC (kg/100 m)Weight IWRC (kg/100 m)
8 mm33.237.435.840.324.326.8
10 mm51.858.455.9633841.8
12 mm74.684.180.590.754.760.2
13 mm87.698.794.510664.270.6
14 mm10211411012474.581.9
16 mm13315014316197.3107
18 mm168189181204123135
20 mm207234224252152167
22 mm251283271305184202
24 mm298336322363219241
26 mm350395378426257283
28 mm406458438494298328
30 mm466526503567342376
32 mm531598572645389428
34 mm599675646728439483
36 mm671757724817492542
38 mm748843807910549604
40 mm829—894—608669
42 mm914—986—670737

/03Construction by construction.

At the same diameter, grade and core, the common six-strand constructions break within about 12% of each other; compacted rope stands clear of them. All figures 1770 grade with a steel core (IWRC), in kN:

Minimum breaking load (kN) by construction at 1770 IWRC, from our tables
Rope6x76x19 (point)6x19S/W (line)6x36WS6x37 (point)Compacted 6x19S
8 mm40.737.640.340.336.1—
10 mm63.558.8636356.5—
12 mm91.584.690.790.781.3110
14 mm125115124124111150
16 mm163150161161145196
18 mm206190204204183248
20 mm254235252252226306
22 mm308284305305273370
24 mm366339363363325441
26 mm430397426426382517
28 mm498461494494443601
32 mm651602645645578784
36 mm824762817817732993
40 mm1,0209401,010—9031,225

Compacted figures are converted from tonnes in our table and rounded down. The five standard constructions sit within about 12% of each other; choose construction for how the rope works — abrasion, bending, crushing on a drum — and then size it for the load. Our guide to wire rope construction explains the trade-off.

/04Compacted 6x19S rope.

Compacted strands are drawn through a die before closing, which flattens the outer wires. More steel fits in the diameter and the smooth surface resists wear and crushing. Steel core, in tonnes:

Compacted 6x19S steel-core wire rope — minimum breaking load (t), from our table
Rope177019602160Weight (kg/m)
11.2 mm (7/16″)9.810.6—0.57
12 mm11.312.1—0.65
12.7 mm (1/2″)12.613.6—0.73
13 mm13.214.3—0.76
14 mm15.316.517.30.89
14.3 mm (9/16″)1617.2180.92
15 mm17.61919.81.02
16 mm (5/8″)2021.622.61.16
17.5 mm (11/16″)23.925.8271.38
18 mm25.327.328.61.46
19 mm (3/4″)28.230.431.81.63
20 mm31.333.735.31.81
21 mm (13/16″)34.537.238.91.99
22 mm37.840.842.72.19
22.2 mm (7/8″)38.641.743.52.23
24 mm (15/16″)4548.650.82.6
25 mm48.852.755.12.83
25.4 mm (1″)50.454.456.92.92
26 mm (1-1/16″)52.85759.63.06
28 mm61.366.169.13.54
28.6 mm (1-1/8″)63.96972.13.7
30 mm (1-3/16″)70.375.979.34.07
31.5 mm (1-1/4″)77.583.787.54.49
32 mm8086.490.34.63
34 mm90.397.5101.95.23
35 mm (1-3/8″)95.7103.31085.54
36 mm101.3109.3114.25.86
38 mm112.8121.8127.36.53
38.1 mm (1-1/2″)113.4122.4127.96.56
40 mm125134.9—7.23
42 mm137.8148.8—7.97
44 mm151.3163.3—8.75
44.5 mm (1-3/4″)154.4166—8.93
46 mm165.3178.5—9.56
48 mm180——10.41
50 mm195.3——11.3
50.8 mm (2″)201.3——11.66
52 mm211.3——12.22

/05From breaking load to working load.

A breaking load is the force that breaks new rope in a tensile test. Nothing is ever lifted on it. For a sling, the working load limit is the rope’s minimum breaking load, multiplied by the efficiency of the eye termination, divided by the design factor:

  • Design factor: 5 for general-purpose slings under EN 13414. Running ropes on cranes and hoists use the factor set for the machine’s classification, which is usually different.
  • Termination efficiency: at least 0.9 for ferrule-secured eyes, 0.8 for spliced eyes and 1.0 for poured sockets, under the EN 13411 series.
  • Illustration: 16 mm 6x36WS, 1770 IWRC, breaks at 161 kN (16.4 t). With a ferrule eye: 161 × 0.9 ÷ 5 = about 2.95 t. That shows the arithmetic only — the rating of a real sling is the one its maker marks on the tag.

Conversions: 1 t = 9.81 kN = 2,205 lb. 1 kN = 225 lbf. The minimum breaking load on a rope certificate is the figure the rope must exceed in test; the actual breaking load measured is usually higher, but a rating is never built on it.

Wire rope in these charts

Common questions

What is the breaking strength of 12 mm wire rope?
For 6x19 line-contact rope in 1770 grade, 84.1 kN with a fibre core and 90.7 kN (about 9.24 t) with a steel core. Our compacted 6x19S steel-core rope breaks at 11.3 t at 12 mm.
What is the breaking strength of 16 mm wire rope?
For 6x19 line-contact rope in 1770 grade, 150 kN fibre core and 161 kN steel core. In 6x36WS, 150 kN and 161 kN.
How do I convert wire rope breaking strength from kN to tonnes?
Divide by 9.81. 161 kN is about 16.4 t.
What is the safe working load of wire rope?
For a sling: the minimum breaking load × the termination efficiency ÷ the design factor, which is 5 for general lifting. The maker calculates it and marks it on the sling. For a hoist rope, the design factor depends on the machine.
Is IWRC wire rope stronger than fibre core?
Yes, by about 8% at the same diameter and grade, and it resists crushing on a drum. A fibre core is more flexible.
ISO 4309ISO

Cranes — Wire ropes — Care and maintenance, inspection and discard

How crane ropes are inspected in service and when they are discarded — broken wires over a stated length, loss of diameter, corrosion and deformation such as kinks, birdcaging and core protrusion. A breaking-strength chart describes new rope; this standard decides when rope in service no longer meets it.

IndustryMarine and offshoreDeck equipment, splash zone and vessel hydraulics.

What next

  1. 01
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Replacing a rope?

Send the diameter, construction, grade and core from the old certificate or reel, and the machine it runs on. We will quote matching rope cut to length, with the manufacturer’s certificate.

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